Mud Separation Devices List
Mud Cleaner
Mud cleaner is a combination of desander and desilter and mounted over a shale shaker with a fine mesh screen. A mud is fed to the inlet of hydrocyclone to separate particles and the underflow passes to the fine mesh where in particles larger than barite are discarded and thrown away. It is the second and third phase cleaning equipment for a whole solids control system.
Drilling Mud Solids Control System
Solids control system may contain shale shaker, vacuum degasser, desander, desilter, mud cleaner,decanter centrifuge, pump, mud agitator, mud gun, mud mixer, poor boy degasser, mud tank, etc. The systems will suit rig max drilling depth from 2000m to 9000m, as well as the offshore rig or jack-up platform drilling We promise clients optimal solution with cost-efficient budget.
Shale Shaker
Shale shaker is used to separate drilling cuttings for first phase cleaning in a whole solids control system. Shale shaker are components of solids control equipment used in many industries, such as oil and gas drilling, coal bed methane( CBM ), horizontal directional drilling ( HDD ), diamond drilling, water drilling , etc ..
Desander
Desander is solids control equipment with a set of desander cyclone to separate sand from drilling mud in drilling rigs&peroid; Desander is installed on top of the mud tank following the shale shaker and vacuum degasser but before desilter&peroid; The desander removes the abrasive solids around 45-74 micron&peroid;
Desilter
Desilter is solids control equipment similar as Desander&peroid; Configured with a set of desilter cones to separate 15~46 micron particles from drilling mud&peroid;
Decanter Centrifuge
Decanter centrifuge is the 4th solids control equipment in whole drilling mud system&peroid; It is used to process drilling mud discharged from desilter cones or mud cleaner&peroid;
Vacuum Degasser
Vacuum degasser is the 2nd purification equipment in whole drilling mud system&peroid; It serves to get rid of entrained gas in drilling fluid&peroid; Mainly remove small bubbles that a liquid film has enveloped and entrapped&peroid;
Centrifugal Pump
Centrifugal pump is widely used in the whole drilling mud system. Through complete solids control system, it is used as trip pump, desander pump, desilter pump, mixing pump, charging pump, and so on. Aipu provide complete line centrifugal pumps used in drilling mud system.
Mud Agitator
Mud agitator is used in the surface mud system to suspend solids and maintain a homogeneous mixture throughout the system.
Mud Mixing Hopper Unit
Jet mud mixer is a combination of centrifugal pump and mixing hopper with pipeline.
Shearing Pump
Shearing pump is designed to reduce cost of mixing polymers and clays while improving mud properties, it shear the polymers eliminates fish eyes and prevents polymer chaining which can’t pass though the shaker screen
submersible slurry pump
Submersible slurry pump normally used for feeding shale shaker for CBM, HDD It also can be used as feeding pump.
Screw Pump
A screw pump is a positive-displacement pump that use one or several screws to move fluids or solids along the screw axis. It is a single screw rotates in a cylindrical cavity, thereby moving the material along the srew’s spindle.
Mud Gas Separator
Mud gas separator is commonly called a gas-buster or poor boy degasser. It captures and separates large volume of free gas within the drilling mud.
Flare Ignitor Device
The flare ignition device is used to light the waste gas in oil and gas industry. it connected with poor boy degasser which separate gas from drilling mud and vent gas to flare ignition device.
Mud Gun
2 inch and 3 inch size low and high pressure mud gun for option, mud gun length can be customized, fixed nozzle or rotating nozzle.
Mud Tank
A mud tank is an open-top container, typically made of square steel tube and steel plate, to store drilling fluid on a drilling rig.
Shale Shaker Screen
Shale shaker screen is the critical parts or spare parts for solids control system. It is screen panels fit on shale shakers. As shale shaker is the chief defense of solids removal during well drillings, screen quality will definitely affect shaker performance much.
Solids Control Spare Parts
AIPU supply a complete line of spare parts for solids control equipments like shaker screen, desander cone, desilter cone, pump, vibrator motor, bearing, oil seal, gear box, impeller, wedge, butterfly valve, etc
Water Tank
Water tank is an open-top container, typically made of steel, to store drilling fluid on a drilling rig. Water tank is one of the equipments at the oil drilling site. There is a lot of water stored in the tank to meet the requirements of water.
Oil Tank
Oil tank is the major corollary equipment in oilfield drilling rig, it is mainly used to store and provide fuel to generator set. The oil tank designed and produced by our company is easy and convenient to use and maintain.
Drilling Waste Management
All wells are drilled with generation of waste. Including drilling cuttings, waste water, spent drilling fluids, completion fluids, and filtration wastes and so on. With increasing legislation, public awareness and minimum operator environmental standards, the drilling waste management has increased in importance and no ranks in importance along side that of drilling fluids around the world.
Vertical Cuttings Dryer
Aipu cuttings dryer holding high efficiency separation on drilling fluid and it will minimize drilling cuttings content in drilling fluids The cutting dryer decrease disposal percentage benefit much on “0” disposal application Separate drilling mud recycled by solids control system effectively Recycle the lost mud caused by equipment failure, etc The common spare parts are easy to be replaced The wolfram carbide alloy knives on cones are changeable also minimize the whole device failure
Drying Shaker
The Hi-G drying shaker is specific shale shaker used in drilling waste management It can dewater the waste or cuttings efficiently lead cost cut down also better preparation for further treatment The dual tandem drying shaker is available upon clients demand
Screw Conveyor
DescriptionScrew conveyor is designed to deliver drilling cuttings and feed to vertical cuttings dryer or High G shaker
Cuttings Boxes
Drilling cuttings boxes are also referred to mud skips Widely used for transportation and safe handling of drill cuttings or fluid waste to and from drilling site or platforms These units provide a safe and efficient means of containment of drilling waste for transport to treatment and disposal sites
Mud Recycling system ( CBM/HDD/TMB/Piling)
Aipu Solids Control supply mud recycling system for CBM & HDD & water well drilling and other drilling that need drilling mud. Compact design is the key feature of mud solution for 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for piling and TBM.
Treatment System For Sludge With Oil
Oil sludge is a mixture consisting of oil, water and solids. The treatment on oil sludge would recover much oil and water for reuse.
