Professional solutions for efficient solids removal in oil and gas drilling operations worldwide
Complete solutions for efficient separation and treatment of drilling fluids
A complete solids control system utilizes physical methods to remove solid particles from drilling mud to ensure optimal drilling mud performance and reduce drilling accidents. Effectively saving drilling costs and maximizing economic benefits.
We manufacture complete equipment for Oil & Gas drilling rigs from 250HP to 3000HP. Our systems are designed to handle rig maximum drilling depths from 2000m to 9000m with processing capacities from 90m³/h to 300m³/h.
The system includes mud mixing and storage units, solids removal equipment, and auxiliary devices - all working together to maintain optimal drilling fluid properties throughout the operation.
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Complete range of equipment for effective solids control
Complete solids control systems for different drilling rig capacities
| Equipment | 350-650HP (ZJ20) | 750HP (ZJ30) | 1000HP (ZJ40) | 1500HP (ZJ50) | 2000HP (ZJ70) |
|---|---|---|---|---|---|
| Processing Capacity (m³/h) | 90-120 | 180 | 240 | 240 | 300 |
| System Volume | 60m³ | 120m³ | 140m³ | 200m³ | 370m³ |
| Mud Tank Quantity | 2 | 3 | 4 | 5 | 7 |
| Shale Shaker | Hunter-MG3 × 1 | Hunter-MG3 × 2 | Hunter-MG3 × 2 | Hunter-MG3 × 2 | Hunter-MG3 × 2 |
| Mud Cleaner | Hunter120B × 1 | Hunter120B × 1 | Hunter120B × 1 | Hunter120B × 1 | Hunter320B × 1 |
| Vacuum Degasser | / | APZCQ240 × 1 | APZCQ240 × 1 | APZCQ270 × 1 | APZCQ360 × 1 |
| Decanter Centrifuge | / | APLW450×1000-N × 1 | APLW450×1000-N × 1 | APLW450×1000-N × 1 | APLW450×1000-N × 1 |
| Centrifugal Pump | APSB5×4-13J × 2 | APSB8×6-13I × 2 | APSB8×6-13J × 2 | APSB8×6-13J × 2 | APSB8×6-14J × 2 |
| Mud Agitator | APJBQ075A × 3 | APJBQ075A × 8 | APJBQ110A × 9 | APJBQ110A × 14 | APJBQ150A × 22 |
| Shear Pump | / | / | APJBQ6545 × 1 | APJBQ6545 × 1 | APJBQ6545 × 1 |
| Screw Pump | / | APG30-075B × 1 | APG30-075B × 1 | APG30-075B × 1 | APG30-075B × 1 |
| Slurry Pump | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 |
| Jet Mud Mixer | APSLH300-35 × 1 | APSLH450-40 × 1 | / | / | / |
| Mud Gun | APNJQ50G × 3 | APNJQ50X × 9 | APNJQ80X × 10 | APNJQ80X × 15 | APNJQ80X × 24 |
| Poorboy Degasser | / | APMGS1000 × 1 | APMGS1000 × 1 | APMGS1000 × 1 | APMGS1200 × 1 |
| Flare Ignition Device | / | APVFIO8 × 1 | APVFIO8 × 1 | APVFIO8 × 1 | APVFIO8 × 1 |
| Lamp | APLZM100 × 6 | APLZM100 × 9 | APLZM100 × 12 | APLZM100 × 15 | APLZM100 × 23 |
| Drug Tank | / | / | 1500×1500×1200 × 1 | 1500×1500×1200 × 1 | 1500×1500×1200 × 1 |
| Duty Room | / | / | 2000×2000×2500mm | 2000×2000×2500mm | 2000×2000×2500mm |
The above is the standard configuration list of solid control systems for different drilling rigs. We also provide customized high-end configurations. Please feel free to contact us (info@aipusolidcontrol.com)
How our solids control system processes drilling mud efficiently
Drilling mud from the drill hole feeds into the shale shaker buffer box. The shaker uses API 35 to API 120 mesh screens to separate larger drilling cuttings. The fluid part drops into the sand trap compartment.
Mud from the sand trap overflows into the next compartment where the vacuum degasser suctions mud to remove entrained gases. Treated mud overflows into the degasser compartment.
The desander feeding pump picks up mud from the degasser compartment and feeds it into desander cyclones for 47-76 micron separation. Solids drop from the desander nozzle while fluid overflows into the desander compartment.
Another pump picks up mud from the desander compartment and feeds desilter cyclones. Solids drop through the desilter nozzle while fluid overflows into the desilter compartment.
A slurry or screw pump picks up mud from the desilter compartment into the decanter centrifuge for 2-7 micron separation. Clean mud flows into the centrifuge compartment for reuse.
Why choose AIPU Solids Control Systems for your drilling operations
Excellent performance in cold-resistant, high-temperature, anti-explosion, anti-leakage, and corrosion-resistant conditions. Rain-proof design adapts to harsh drilling environments.
Durable connections between tanks make setup and dismantling convenient with good scalability. Accurate positioning enables rapid connection between components.
Tanks constructed from V-type corrugated boards with good holistic rigidity. Sandblasted surfaces with intense anti-corrosion bituminous paint inside and oil-proof paint outside.
Advanced solids control technology ensures high separation levels with accurate mud measurements. Significantly improves drilling efficiency and reduces costs.
Systems can be prepared according to specific customer requirements. We provide both standard and customized high-end configurations for unique project needs.
20+ years of experience serving 30+ countries worldwide. Comprehensive technical support, spare parts availability, and responsive customer service.
20 years of excellence in solids control solutions worldwide
Trusted by industry leaders worldwide
Committed to quality and international standards
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