what is Drilling Mud Solids Control System?
Solids control system may contain shale shaker, vacuum degasser, desander, desilter, mud cleaner,decanter centrifuge, pu...
Aipu Solids Control manufacture complete equipment for Oil & Gas drilling rig for:250HP, 350HP, 450HP, 550HP, 650HP, 750HP, 1000HP, 1500HP, 2000HP, 3000HP.
Funtion of Solids Control
The solids control system utilized physical method to remove solid particles from the drilling mud to ensure the performance of drilling mud, and reduce the occurrence of drilling accident. Effectively save drilling costs and maximize economic benefits.
Components of Solids Control System
A complete solids control system including mud mixing and store units (mud tank, agitator, mud gun), solids removal units (shale shaker, hydrocyclone removal equipment, centrifuge), auiliary devices and lines.
mank tank are classified to trip tank, circulation tanks, weighting tanks,mixing tanks,stroage tanks, and etc. according to different usage.
Solids removal equipment including five stage purification equipment: shale shaker, vacuum degasser, desander, desilter decanter centrifuge. mud degasser and mud desilter can be combined with shaker as mud cleaner.
Auxiliary equipment mainly mean centrifugal pumps and other accessories parts like electrial pannal and so on. According function, centrifugal pump can be used as desander pump, desilter pump, mixing pump,trip pump, and metering pump.
Working Procedure Of Solids Control System
Drilling mud from drill hole will feeding into shale shaker buffer box by pipeline, the shaker can install shaker screen mesh API 35 to API 120 to separate larger drilling cuttings. Fluids part will drop into sand trap through mesh screen.
Mud from sand trap will over flow into next compartment and vacuum degasser will suction mud to degasser and treated mud will overflow into degasser compartment.
Desander feeding pump will pick up mud from degasser compartment and feed into desander cyclone for 47 – 76 micron separation. Solids part will drop from desander nozzle and fluids over flow into desander compartment.
Another will pick up mud from desander compartment and feed desilter cyclone, solids part drop through desilter nozzle and fluids over flow into desilter compartment.
A slurry pump or screw pump then pick up mud from desilter compartment into decanter centrifuge for 2 – 7 micron separate and clean mud flow into centrifuge compartment.
All tank compartments after desilter compartment we name as clean mud, mixing pump can suction or discharge to any of the clean mud tank for mud transfer or new mud mixing.
Solids Control System manufactured by Aipu have a good performance of cold-resistent, high temperature resistance, anti-explosion, anti-leakage, anti-corrosion, raining proof, adapt to wicked condition of well drilling.
There are intermediate pressure mud pipelines and rinsing pipelines on the top of the tanks.
Behind the tank, there is a pressure bar type clear sand door. It is appropriate and neat to open.
To use durable links between the tanks, it is convenient to set up and dismantle, has a good scalability.
Accurate positioning between tanks, and can connect rapidly.
The drilling mud solids control level is high, the effect is good, and the measurement of mud is accurate.
The tanks are composed of corrugated boards of the V type. Holistic rigidity is good and the appearance is pleasing.
The surface is interpreted with sandblasting. The in-tank is painted with intense anti-corrosion bituminous paint, and outside of the tank is painted by the oil-proof and acid and alkali corrosion resistant paint.
Comply with the requirements of remote and installation of the drilling crew frequently.
Drilling Mud Solids Control System can be prepared according to the customers’ requirements.
Equipment | 350-650HP (ZJ20) | 750HP (ZJ30) | 1000HP (ZJ40) | 1500HP (ZJ50) | 2000HP (ZJ70) |
---|---|---|---|---|---|
Processing Capacity (m³/h) | 90-120 | 180 | 240 | 240 | 300 |
System Volume | 60m³ | 120m³ | 140m³ | 200m³ | 370m³ |
Mud Tank Quantity | 2 | 3 | 4 | 5 | 7 |
Supply Tank Volume | N/A | 4-8m³ | 4-8m³ | 4-8m³ | 4-8m³ |
Shale Shaker | Hunter-MG3 × 1 | Hunter-MG3 × 2 | Hunter-MG3 × 2 | Hunter-MG3 × 2 | Hunter-MG3 × 2 |
Mud Cleaner | Hunter120B × 1 | Hunter120B × 1 | Hunter120B × 1 | Hunter120B × 1 | Hunter320B × 1 |
Vacuum Degasser | N/A | APZCQ240 × 1 | APZCQ240 × 1 | APZCQ270 × 1 | APZCQ360 × 1 |
Decanter Centrifuge | N/A | APLW450×1000-N × 1 | APLW450×1000-N × 1 | APLW450×1000-N × 1 | APLW450×1000-N × 1 |
Centrifugal Pump | APSB5×4-13J × 2 | APSB8×6-13I × 2 | APSB8×6-13J × 2 | APSB8×6-13J × 2 | APSB8×6-14J × 2 |
Shear Pump | N/A | N/A | APJBQ6545 × 1 | APJBQ6545 × 1 | APJBQ6545 × 1 |
Screw Pump | N/A | APG30-075B × 1 | APG30-075B × 1 | APG30-075B × 1 | APG30-075B × 1 |
Submersible Slurry Pump | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 | AP50YZ40-10 × 1 |
Jet Mud Mixer | APSLH300-35 × 1 | APSLH450-40 × 1 | N/A | N/A | N/A |
Mud Agitator | APJBQ075A × 3 | APJBQ075A × 8 | APJBQ110A × 9 | APJBQ110A × 14 | APJBQ150A × 22 |
Mud Gun | APNJQ50G × 3 | APNJQ50X × 9 | APNJQ80X × 10 | APNJQ80X × 15 | APNJQ80X × 24 |
Poorboy Degasser | N/A | APMGS1000 × 1 | APMGS1000 × 1 | APMGS1000 × 1 | APMGS1200 × 1 |
Flare Ignition Device | N/A | APVFIO8 × 1 | APVFIO8 × 1 | APVFIO8 × 1 | APVFIO8 × 1 |
Lamp | APLZM100 × 6 | APLZM100 × 9 | APLZM100 × 12 | APLZM100 × 15 | APLZM100 × 23 |
Drug Tank | N/A | N/A | 1500×1500×1200 × 1 | 1500×1500×1200 × 1 | 1500×1500×1200 × 1 |
Duty Room | N/A | N/A | 2000×2000×2500mm × 1 | 2000×2000×2500mm × 1 | 2000×2000×2500mm × 1 |
*The above is the standard configuration list of solid control systems for different drilling rigs issued by Aipu Solid Control Co., Ltd. We also provide customized high-end configurations. Please contact our sales team for specific equipment and quantities.
As the top solid control manufacturer in China, Aipu Solid Control always puts customer needs first. We firmly believe that technology can create the future, but service is the bridge that turns technical strength into real value for customers.Aipu Control insists on providing high-quality products and services. And it is an honor to be your ideal global supplier of drilling fluid treatment equipment. Looking forward to serving you.
We are committed to delivering:
Drilling Manager
"We've been using Aipu shale shakers for over 3 years. Their equipment is incredibly durable and requires minimal maintenance. The service team responds within hours whenever we need technical support."
Operations Director
"Aipu's solids control systems have significantly improved our drilling efficiency. Their 20+ years of industry experience really shows in the product quality and technical expertise."
Maintenance Supervisor
"The response time from Aipu's technical team is exceptional. They provided remote support and shipped spare parts within days. Their equipment stands up well to harsh desert conditions."
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