How New Systems Transform Drilling Operations
Mud cleaners are essential for efficient solids control in drilling operations, but their noise and vibration can compromise equipment longevity, worksite safety, and personnel health. This systematic solution integrates engineering principles with field practices:
1. Vibration Source Analysis & Mitigation
(1) Mechanical Vibration Control
Dynamic Balancing: Perform high-precision balancing (e.g., ISO 1940 G2.5 grade) on rotating components (cyclones, vibratory motors) to eliminate eccentric mass-induced vibration.
Vibration Isolation: Install rubber dampers or spring isolators (e.g., ZTA-type damping springs) between motors and bases, reducing vibration transmission by 30-50%.
Bearing Lubrication: Optimize with high-temperature lithium grease and scheduled replenishment (e.g., 3-5g per 500 operating hours) to minimize wear-induced vibration.
(2) Fluid Pulsation Control